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Hasan Can Midi
AuthorHasan Can Midi

Forget Range: GM is Fixing the Real EV Problem

Dismantled electric vehicle lithium battery cells being recycled into black mass raw materials in an automotive manufacturing facility

We all constantly talk about electric vehicles. You know, what the range is, how many minutes to charge, the torque figures, and all that. But there’s a massive problem in the automotive sector that hardly anyone wants to talk about out loud, something brushed under the carpet: What are we going to do when the battery life of all these vehicles ends?

Frankly, the danger is genuinely huge. Think about it: it's estimated that by 2040 alone, around 14 million EV batteries worldwide will end up as scrap. We can't just bury these giant masses full of lithium, cobalt, and nickel in the ground. Not only would it be an absolute disaster for the environment, but extracting these minerals from the earth is already a separate headache and incredibly expensive. I mean, we call electric cars eco-friendly, but if their batteries just become rubbish, that whole idea goes out the window.

GM’s “Closed Loop” Move: From Old Cells to Brand New Cars

This is exactly where we see brands slowly starting to realise the danger and trying to do something about it. Recently, General Motors (GM) took a pretty bold step in this regard. According to what they explained in this press release published directly on their official site (you can check the details there), they have successfully completed a pilot programme they call a "closed loop".

So, what did they do? They took 80 old GM batteries that had reached the end of their life, dismantled them, and turned them into a mixture called "black mass". Then, they extracted 100% recycled cobalt, nickel, and manganese from this mixture, and used them to produce brand new batteries for zero-mile vehicles. The most interesting part is that these recycled batteries have already been fitted into new Cadillac and Chevrolet models and are out on the roads.

Eco-Friendly Ambitions or a Shrewd Supply Strategy?

Of course, we shouldn't just look at this as an environmental thing; there's a huge market and supply strategy involved. While digging into the topic a bit more, I came across this analysis published on Batteries News. As mentioned there, the main goal is actually to drive down battery costs and end the reliance on foreign mining. Instead of constantly searching for raw materials from outside, they want to use their own waste like a mine, which I think is a very sensible move.

The reflection on the end-consumer side is quite interesting in terms of market competition. For instance, the review on the Autoblog site touches on a brilliant point. While brands like Porsche are targeting around 2028 to put fully recycled batteries into their new cars, the fact that GM is doing this right now gives them a massive head start over their rivals. Though, whether a customer knows their battery is made from old cells when they buy a brand new car is a bit of a mystery. I guess they aren't exactly putting it front and centre on the marketing side just yet.

Is a Truly "Green" Future on the Horizon?

If you ask me, these efforts are critical for both the industry and our future. Yes, an 80-battery pilot programme isn't going to solve the looming danger of millions of dead batteries today. There are still major risks ahead. But at least there's a light at the end of the tunnel. Just as much as we focus on technical specs and performance in car hardware, we need to wrap our heads around this sustainability side too. If costs drop, the mining madness slows down, and these technologies become the standard, then electric vehicles might actually be as "green" as they claim to be.

Frequently Asked Questions

Industry forecasts estimate that approximately 14 million electric vehicle batteries will reach the end of their operational lifecycle by 2040 worldwide.
GM dismantled 80 decommissioned batteries into 'black mass' to recover 100% recycled cobalt, nickel, and manganese, using them to manufacture brand-new vehicle battery packs.
The newly manufactured batteries utilizing fully recycled active minerals have already been installed in fresh Cadillac and Chevrolet models currently driving on public roads.
Extracting minerals from battery scrap ends reliance on costly foreign mining supply chains and drastically slashes the immense environmental footprint of sourcing raw cobalt and nickel.
While premium manufacturers like Porsche aim to integrate fully recycled batteries into new cars around 2028, GM has successfully deployed them years ahead of competitors.

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